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RD-107

RD-107
RD-107 engine on display at the Museum of Space and Missile Technology in Saint Petersburg.
Country of originSoviet Union
Russia
DesignerOKB-456
ManufacturerJSC Kuznetsov[1]
ApplicationBooster/first stage
Associated LVR-7 family
PredecessorRD-105
StatusIn production
Liquid-fuel engine
PropellantLOX / RP-1
CycleGas-generator
Performance
Thrust, vacuum1,020 kN (230,000 lbf)
Thrust, sea-level839 kN (189,000 lbf)
Specific impulse, vacuum320.2 s (3.140 km/s)
Specific impulse, sea-level263.3 s (2.582 km/s)
Dimensions
Dry mass1,190 kg (2,620 lb)
References
References[2][3][4][5][6]
NotesPerformance figures are for RD-107A

The RD-107 (Russian: Ракетный Двигатель-107, romanized: Raketnyy Dvigatel-107, lit. 'Rocket Engine 107') and its sibling, the RD-108, are a type of rocket engine used on the R-7 rocket family. RD-107 engines are used in each booster and the RD-108 is used in the central core. The engines have four main combustion chambers (each with a nozzle) and either two (RD-107) or four (RD-108) vernier chambers.

The engines were first developed in the mid-1950s to launch the R-7 Semyorka, the first intercontinental ballistic missile. The R-7 was later adapted into space launch vehicles and the engines have been improved over several generations. The most recent versions are the RD-107A and RD-108A engines are used to launch the Soyuz-2, which is in active service as of 2024.

Design

Turbopump schematic of the NPO Energomash RD-107 rocket engine.

The RD-107 was designed under the direction of Valentin Glushko at the Experimental Design Bureau (OKB-456) between 1954 and 1957. It uses liquid oxygen and kerosene as propellants operating in a gas-generator cycle. As was typical by all the descendants of the V-2 rocket technology, the turbine is driven by steam generated by catalytic decomposition of H₂O₂. The steam generator uses solid F-30-P-G catalyst. These are based on a variable sized pellet covered in an aqueous solution of potassium permanganate and sodium. Each engine uses four fixed main combustion chambers. The RD-107 has an additional two vernier combustion chambers that can thrust vector in a single plane to supply attitude control. The RD-108 has four verniers to supply full vector control to the Blok-A stage. The single-axle turbopump unit includes the steam driven turbine, an oxidizer pump, a fuel pump, and a nitrogen gas generator for tank pressurization.[3]

The RD-107 engines are used in each of the boosters of the Soyuz-2 rocket, and a single RD-108 is used in the Blok-A stage (the central 1st stage).

One important innovation of this engine was the capability to use variable mixture ratio between fuel and oxidizer. The natural variations in manufacturing between each engine meant that without an active propellant consumption control, each booster could deplete oxygen and fuel at a different rate. This might result in as much as tens of tonnes of unused propellant near the end of the burn. It would generate enormous stress on the structure and cause difficulties in steering due to the mass imbalance. The mixture ratio control system was developed to ensure the simultaneous consumption of propellant mass among the four R-7 boosters.[3][7]

Production

The RD-107 and RD-108 engines are produced at the JSC Kuznetsov plant in Samara, Russia, under the supervision of the Privolzhskiy branch of NPO Energomash, also known as the Volga branch.[1][3][5] The Privolzhsky branch was organized as a branch of OKB-456 in 1958, specifically for the manufacture of RD-107 and RD-108 engines. The branch was led by Y.D. Solovjev until 1960, then by R.I. Zelenev until 1975, then by A.F. Udalov until 1978, and is currently led by A.A. Ganin.[8]

Versions

Bottom of the Soyuz-2 showing the RD-107 engines in each booster and the RD-108 on the central core. Each has four nozzles and either two (RD-107) or four (RD-108) vernier nozzles.

RD-107 variants

Modifications to the RD-107 design have led to production of several distinct versions of the engine:

  • RD-107 (GRAU index: 8D74): Original version.[4] Used on ICBM versions of the R-7, Sputnik, Luna, and Vostok rockets.[3]
  • RD-107K (GRAU index: 8D74K): Improved version of the RD-107. Used on the Molniya, Vostok-2, Vostok-2M, and Voskhod rockets.[3]
  • RD-107MM (GRAU index: 8D728 or 8D74M): Increased thrust over the RD-107K by 5%.[4] Used on the Molniya-M and Soyuz universally adopted on R-7 vehicles in 1966.[3]
  • RD-117 (GRAU index: 11D511): Improved structural changes.[4] Used on the Soyuz-U and Soyuz-U2 rockets.[3]
  • RD-107А (GRAU index: 14D22): Improved version of the RD-117 with new injector design. Replaced 260 two-component centrifugal injectors with more than a thousand one-component injectors that provided finer aeration of propellant for more thorough burning, reducing high-frequency vibrations inside the combustion chambers and increasing specific impulse by about 5 seconds (0.049 km/s), or five percent.[9] Used on the Soyuz-FG, Soyuz-ST-A and Soyuz-ST-B rockets.[3]
  • RD-107А (GRAU index: 14D22KhZ): Chemical ignited version of the RD-107A. Used on the Soyuz-2.1a and Soyuz-2.1b rockets.[3][5][10]
RD-107 family of engines
Engine RD-107 RD-107K RD-107MM RD-117 RD-107A RD-107A
GRAU index 8D74 8D74K 8D728 / 8D74M 11D511 14D22 14D22KhZ
Development 1954–1959 Un­known 1965–1976 1969–1975 1993–2001 2001–2004
Engine cycle Liquid propellant rocket engine burning RG-1/LOX in a gas-generator cycle with the turbine driven by steam generated by catalytic decomposition of H2O2
Nozzles Four main combustion chambers and two vernier thruster combustion chambers for attitude control
Combustion chamber pressure 5.88 MPa (853 psi) 5.88 MPa (853 psi) 5.85 MPa (848 psi) 5.32 MPa (772 psi) 6 MPa (870 psi)
Thrust, at sea level 813.98 kN (182,990 lbf) 818.88 kN (184,090 lbf) 755.14 kN (169,760 lbf) 778.68 kN (175,050 lbf) 839.48 kN (188,720 lbf)
Thrust, in vacuum 1,000.31 kN (224,880 lbf) 995.41 kN (223,780 lbf) 921.86 kN (207,240 lbf) Un­known 1,019.93 kN (229,290 lbf)
Specific impulse, at sea level 256 s (2.51 km/s) 256.2 s (2.512 km/s) 257 s (2.52 km/s) 253 s (2.48 km/s) 263.3 s (2.582 km/s)
Specific impulse, in vacuum 313 s (3.07 km/s) 313.3 s (3.072 km/s) 314 s (3.08 km/s) 316 s (3.10 km/s) 320.2 s (3.140 km/s)
Height 2,865 mm (112.8 in) 2,578 mm (101.5 in)
Diameter 1,850 mm (73 in)
Intended use R-7
Sputnik
Vostok
Voskhod		 Molniya Molniya-M
Soyuz		 Soyuz-U
Soyuz-U2		 Soyuz-FG
Soyuz‑ST‑A
Soyuz‑ST‑B		 Soyuz‑2.1a
Soyuz‑2.1b
Status Retired Retired Retired Retired Retired In production
Ignition Pyrotechnic Hypergolic
References Unless otherwise noted:[3][4]

RD-108 variants

Similar modifications have led to several distinct versions of the RD-108:

  • RD-108 (GRAU index: 8D75): Original version.[4] Used on the R-7, Sputnik, Vostok and Voskhod rockets.[3]
  • RD-108K (GRAU index: 8D75K): Improved version of the RD-108. Used on the Molniya rocket.[3]
  • RD-108MM (GRAU index: 8D727 or 8D75M): Increased thrust over the RD-108K by 5%.[4] Used on the Molniya-M and Soyuz rockets.[3]
  • RD-118 (GRAU index: 11D512): Improved structural changes.[4] Used on the Soyuz-U rocket.[3]
  • RD-118PF (GRAU index: 11D512PF): Variant of the RD-118 optimized to run on Syntin fuel rather than RG-1. It used selected injectors to minimize instabilities without changing constructions methods, but it required a significant number of engines produced to get injectors that complied with the stringent specifications. Used on the Soyuz-U2 rocket.[3][11]
  • RD-108A (GRAU index: 14D21): Improved version of the RD-118 with new injector design. Replaced 260 two-component centrifugal injectors with more than a thousand one-component injectors that provided finer aeration of propellant for more thorough burning, reducing high-frequency vibrations inside the combustion chambers and increasing specific impulse by about 5 seconds (0.049 km/s), or five percent.[9] Used on the Soyuz-FG, Soyuz-ST-A and Soyuz-ST-B rockets.[3]
  • RD-108A (GRAU index: 14D21KhZ): Chemical ignited variant of the RD-108A. Used on the Soyuz-2.1a and Soyuz-2.1b rockets.[3][5][10]
RD-108 family of engines
Engine RD-108 RD-108K RD-108MM RD-118 RD-118PF RD-108A RD-108A
GRAU index 8D75 8D75K 8D727 / 8D75M 11D512 11D512PF[11] 14D21 14D21KhZ
Development 1954–1959 Un­known 1965–1976 1969–1975 1979–1981 1993–2001 2001–2004
Engine cycle Liquid propellant rocket engine burning RG-1/LOX in the gas-generator cycle with the turbine driven by steam generated by catalytic decomposition of H2O2
Propellant RG-1/LOX Syntin/LOX[11] RG-1/LOX
Nozzles Four main combustion chambers and four vernier thruster combustion chambers for attitude control
Combustion chamber pressure 5.10 MPa (740 psi) 5.10 MPa (740 psi) 5.32 MPa (772 psi) 5.85 MPa (848 psi) 5.39 MPa (782 psi) 5.44 MPa (789 psi)
Thrust, at sea level 745.33 kN (167,560 lbf) 745.33 kN (167,560 lbf) 676.68 kN (152,120 lbf) 818.88 kN (184,090 lbf) Un­known 792.41 kN (178,140 lbf)
Thrust, in vacuum 941.47 kN (211,650 lbf) 941.47 kN (211,650 lbf) 833.60 kN (187,400 lbf) 1,000.31 kN (224,880 lbf) Un­known 921.86 kN (207,240 lbf)
Specific impulse, at sea level 248 s (2.43 km/s) 248.2 s (2.434 km/s) 253 s (2.48 km/s) 257 s (2.52 km/s) 263.5 s (2.584 km/s) 257.7 s (2.527 km/s)
Specific impulse, in vacuum 315 s (3.09 km/s) 314.2 s (3.081 km/s) 316 s (3.10 km/s) 314 s (3.08 km/s) Un­known 320.6 s (3.144 km/s)
Height 2,865 mm (112.8 in)
Diameter 1,950 mm (77 in)
Intended use R-7
Sputnik
Vostok
Voskhod		 Molniya Molniya-M
Soyuz		 Soyuz-U Soyuz-U2 Soyuz-FG
Soyuz‑ST‑A
Soyuz‑ST‑B		 Soyuz‑2.1a
Soyuz‑2.1b
Status Retired Retired Retired Retired Retired Retired In production
Ignition Pyrotechnic Hypergolic
References Unless otherwise noted:[3][4]

Work on the 14D21 and 14D22 engines started in 1986, with a preliminary design completed in 1993. These engines incorporate a new injector head design to increase specific impulse. The first launch of a Progress cargo spacecraft using a launch vehicle equipped with these engines took place in May 2001. The first human spaceflight launch utilizing these engines took place in October 2002.[5]

See also

References

  1. ^ a b "RD-107, RD-108". JSC Kuznetsov. Archived from the original on 21 July 2015.
  2. ^ "RD-107-8D74". Encyclopedia Astronautica. Archived from the original on 21 March 2002. Retrieved 14 July 2015.
  3. ^ a b c d e f g h i j k l m n o p q r s "ЖРД РД-107 и РД-108 и их модификации" [RD-107 and RD-108 and their modifications] (in Russian). Retrieved 19 February 2024.
  4. ^ a b c d e f g h i "NPO Energomash list of engines". NPO Energomash. Archived from the original on 7 November 2014.
  5. ^ a b c d e "RD-107/108". NPO Energomash. Archived from the original on 2 April 2015.
  6. ^ John R. London III (October 1994). LEO on the Cheap (PDF). Air University Press. pp. 68–69. ISBN 0-89499-134-5. Archived from the original (PDF) on 14 May 2008.
  7. ^ Chertok, Boris (June 2006). "Chapter 16 — The Seven Problems of the R-7 Missile". Rockets and People Vol. 2 — Creating a Rocket Industry (PDF). Vol. 2 (NASA SP-2006-4110). NASA. p. 292. Retrieved 15 July 2015.
  8. ^ "History". NPO Energomash. Archived from the original on 18 November 2014.
  9. ^ a b Zak, Anatoly; Chabot, Alain (25 September 2019). "Soyuz-FG". RussianSpaceWeb.com. Retrieved 12 November 2024.
  10. ^ a b Zak, Anatoly. "Soyuz-2 launch vehicle (14A14)". RussianSpaceWeb.
  11. ^ a b c Pillet, Nicolas. "Le lanceur Soyouz-U2 (11A511U-2)" [The Soyuz-U2 Launcher (11A511U-2)] (in French). Kosmonavtika.com. Retrieved 14 July 2015.
Quelle: http://en.wikipedia.org/wiki/RD-107A